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So, I have a Clip Zip at the moment. Been using rockbox on it since day 1, and since day one i've always had an issue: during playback, when accessing files from the SD card, the player randomly freezes. It's not always, it's not when accessing the same files or some specific characteristic shared by them, it just appears to be random. When it freezes, the LCD usually still responds to my commands (i can access menus, see the file info, even change song and it will display in the playback screen), but the actual playback doesn't, and I eventually have to hard reset it. I guess it's some kind of SD compatibility issues: I have an 8GB class 4 PNY. I know it's not the own card's problem since it worked perfectly on my Clip+ and does on my Android Cellphone.
I've been updating daily builds for this device at least once a week since I got it, and it happens with every build.